Engineering
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The Right Solutions for the Right Industries
25-Ton Roller AGV for Machining Lines
August 31, 2026
How a 25-Ton Roller AGV Connected Two Machining Workflows Heavy transport becomes a systems-engineering problem when the load, route, and production equipment must interact automatically. In this case, the central task was moving machined parts and loaded carrier racks in machining production. HENSEN’s response was a 25-ton roller-deck heavy-duty AGV designed around the site’s physical
How Two 10-Ton AGVs Automated Steel Plate Transfer
August 26, 2026
Moving steel plate between workshop zones is a deceptively complex logistics task. The load is heavy, the material footprint is large, and the transfer route often crosses production areas where cranes, equipment, operators, and other vehicles already compete for space. When each move depends on overhead lifting, manual hook-up, and repeated transfer between bays, material
Heavy-Duty RGV Material Handling: How HENSEN Connected 13 Workshops with a Custom Rail AGV System
June 24, 2026
87 machines. 7.5 kilometers of track. 13 fully connected workshops. In a single greenfield plant, this is one of the largest heavy-duty RGV transport systems ever deployed in the machine-tool and heavy-machinery sector—and the entire fleet is dispatched by one operator tapping a tablet. Behind that headline is a hard engineering problem. The plant machines
Heavy-Duty Custom AGV for Mold Transfer in Injection Molding: A HENSEN AGV Case Study
June 10, 2026
In automotive plastic parts manufacturing, injection molds are not just tools. They are heavy, valuable production assets that directly affect changeover speed, workshop safety, and line availability. For manufacturers producing automotive bumpers, dashboards, and other large plastic components, mold changeover can become a serious bottleneck as product types increase. In this project, the customer had
How a 50-Ton Smart AGV Transformed Aluminum Logistics
April 2, 2026
From “Sweat and Steel” to Smart Logistics: The Aluminum Challenge In the high-stakes world of non-ferrous metal processing, the gap between a smooth production line and a bottleneck often comes down to logistics. For our client—a major player in the aluminum industry—moving massive aluminum ingots was a daily battle. The scenario was familiar but dangerous:
High-Speed Heavy-Duty AGV: A New Benchmark for Outdoor Industrial Logistics
March 13, 2026
In industrial automation, heavy-duty AGVs (Automated Guided Vehicles) play a critical role in transporting large components, heavy equipment, and industrial materials. However, traditional heavy-load AGVs have long faced a common limitation: High load capacity, but very low operating speed. For safety and stability, most heavy-duty AGVs operate at only 1.5–2 km/h, which restricts their use
