Engineering
Strength into
Each Projects
The Right Solutions for the Right Industries
Heavy-Duty RGV Material Handling: How HENSEN Connected 13 Workshops with a Custom Rail AGV System
June 24, 2026
87 machines. 7.5 kilometers of track. 13 fully connected workshops. In a single greenfield plant, this is one of the largest heavy-duty RGV transport systems ever deployed in the machine-tool and heavy-machinery sector—and the entire fleet is dispatched by one operator tapping a tablet. Behind that headline is a hard engineering problem. The plant machines
Heavy-Duty Custom AGV for Mold Transfer in Injection Molding: A HENSEN AGV Case Study
June 10, 2026
In automotive plastic parts manufacturing, injection molds are not just tools. They are heavy, valuable production assets that directly affect changeover speed, workshop safety, and line availability. For manufacturers producing automotive bumpers, dashboards, and other large plastic components, mold changeover can become a serious bottleneck as product types increase. In this project, the customer had
How a 50-Ton Smart AGV Transformed Aluminum Logistics
April 2, 2026
From “Sweat and Steel” to Smart Logistics: The Aluminum Challenge In the high-stakes world of non-ferrous metal processing, the gap between a smooth production line and a bottleneck often comes down to logistics. For our client—a major player in the aluminum industry—moving massive aluminum ingots was a daily battle. The scenario was familiar but dangerous:
High-Speed Heavy-Duty AGV: A New Benchmark for Outdoor Industrial Logistics
March 13, 2026
In industrial automation, heavy-duty AGVs (Automated Guided Vehicles) play a critical role in transporting large components, heavy equipment, and industrial materials. However, traditional heavy-load AGVs have long faced a common limitation: High load capacity, but very low operating speed. For safety and stability, most heavy-duty AGVs operate at only 1.5–2 km/h, which restricts their use
Heavy-Duty 3D SLAM AGV Deployment in Automotive Steel Tube Manufacturing
Integrated LinesSteel & Metal Fabrication
February 5, 2026
Introduction: The Challenge of Special Steel Logistics In the automotive parts manufacturing sector, steel tubes serve as the core raw material for brake systems, shock absorbers, and air suspensions. However, the processing of these tubes involves heavy loads, ultra-long dimensions, and high-corrosion environments. For a leading automotive parts manufacturer in Zhangjiagang, Jiangsu, China, the challenge was
HENSEN Successfully Delivers 300-Ton Heavy-Duty AGV for Wind Power Industry
September 24, 2025
300-Ton Heavy-Duty AGV Successfully Tested and Delivered As autumn approaches, HENSEN’s passion for innovation remains strong. Recently, HENSEN completed performance testing of a customized 300-ton Heavy-Duty AGV and delivered it to the customer for operation. At HENSEN, our pride does not simply lie in the ability to customize AGVs with payload capacities of up to
